I made a super quick and easy shelf under the top of my workbench to keep my collection of cordless took batteries organized.
Read MoreUpgrading My Workshop with a Decorative Wall Covering
My garage / workshop’s were a hideous mess of lumpy drywall compound, holes, and mystery stains. I’m fixing it up with an awesome patterned wall covering from Decorative Ceiling Tiles.
Read MoreGarage, Workshop, or Dumping Ground?
We've lived in this house for 10 years. In all that time, we've never had our vehicles inside the garage, not once. The space has always been teetering between dumping-ground and workshop.
A dumpshop?
I've always envisioned it as my bad-ass workshop, but its certainly a multi-use room.
Bless my sweet wife, she's always happily allowed me my man-cave, without complaint.
Along with general family storage, I've slowly taken the place over with workshop stuff. My tool chest, workbench, the 5-in-one Shopsmith multi-tool, a thickness planer, and my beast-sized, custom-built miter saw bench dominate the garage workshop. I've got wood, hardware, and building material jammed in every nook and cranny. In true Arizona style, I also get to share the space with our laundry facilities.
Spring Cleaning
From a homeowner standpoint, we're at a cool spot in our parenting years. Finally, our youngest is starting to move away from massive kid toys. I started loading the truck with an outgrown bike, unused toy tool benches (2), a booster seat, and other stuff that has been cluttering the garage, unused for a couple years. I had boxes of books and clothing to get rid of as well. I'd making a quick Goodwill run.
I started clearing out the big toys and piles of junk accumulated through the winter, making way for upcoming spring and summer projects. It's incredible just how much stuff gets shoved in there. The biggest task is breaking down cardboard boxes that inevitably get chucked in a corner, too big to fit in the recycling bin, but too unimportant to take a razor knife to right away.
As I got loaded for the Goodwill delivery, a sneaky bastard of a rainstorm tore into the neighborhood. After quickly jamming everything left on the right side of the garage, it was a short sprint through the rain for the cab of the the truck. Better to get the truck under cover than than unload it in the rain.
For the first time ever, I eased the Ridgeline into the garage. I nuzzled the nose right up against the miter saw bench, ever so slightly bumping into the 2x4's.
Now it is a garage, no doubt . Solid proof in the fact that, there was a mid-size, 4x4 pickup parked in it with the big rolling door...
...ahhh crap!
When one builds a monstrous " Economical but Beefy Miter Saw Bench", one needs to consider that a mere 2 inches less depth may be enough to allow for a garage / workshop hybrid. In my case,... the cargo was dry, but water was blowing in through a two foot tall shortcoming in my garage door closing ability.
The rain passed quickly, the front edge of the garage started to dry out, and the truck got loaded.
Pretty soon, I'm going to have to solve this Garage vs. workshop vs. dumping ground quandary. We've got a 16 year old now and only room enough in the driveway for two vehicles. My workshop is going to have to be much more flexible. Unless I figure out where to put another vehicle that will satisfy HOA rules, there's going to be a car in there, probably perpetually coated with a healthy layer of sawdust.
The Home Automation Project: Garage Opener Door Edition
Installing the Insteon Garage Door control and status kit as part of my home automation project.
Read MoreDIY Disaster - Score One for the Pack Rat
Bang! and then,... the smoke came out... blowing up my garage door opener.
I overheated our garage door opener and wrecked the capacitor. Here’s how I repaired it on a Sunday afternoon.
Read MoreDon't Kick the Bucket - Installing a 3 bucket storage rack
Garage organization with a Monkey Bars 5 gallon bucket rack. Easy install / quick project.
Read MoreThe Great Fall Workshop Cleanup
It looks like a cruise missile hit my garage workshop. With gorgeous Arizona winter weather rolling in, I gotta get this place ready for some DIY project action.
Read MoreMiter Saw Bench Revisited - Plus a Reader's Version
Dewalt 12" Double Bevel Sliding Compound Miter Saw work bench for wood working, economical but tough.
Read MoreDIY Workbench Upgrade + A Tool Giveaway!
A DIY Work Bench project with the new BLACK+DECKER 20V MAX Lithium Cordless Drill/Driver with AutoSense Technology
Read MoreGarage Organization with Monkey Bars
Installing a yard tool organization rack by Monkey Bar Storage.
Read MoreAdvanced Wall Clock Installing (Blogiversary Special Edition)
You could either hang a clock on a nail,... or you can do it right.
Read MoreBuilding the Ultimate Workshop Power Strip: More Power!!!
This technological terror is a hand crafted ULTIMATE garage workshop power strip.
Read MoreSketchUp: Modeling my miter saw workbench
It's easier than it looks! |
Apparently, I like to do things completely bass-ackwards. I built this project first in the real world, many-many months before introducing it to the digital realms. I had done a quick and simple pencil and paper sketch in my Moleskine Classic Notebook , before jumping right into sawing lumber, and screwing screws with the Kreg Jig, redesigning and adjusting my half-baked plan as I built.
This bad-ass bench has been in real-word, front-line combat, supporting the mighty DeWalt 12-Inch Slide Compound Miter Saw in its sawdust-spraying missions for quite a while.
Right before the maiden voyage. |
This is exactly how Iron Man was designed. Exactly. |
Because parts is parts |
- Vertical Structure: 10 ea. 2x4's (1.5" x 3.75" actual) x 29 1/4" long
- Bins: 4 ea. I actually built these for another project from 1/2" plywood and a 1/4" bottom. I used a dovetail jig, but it's not necessary for simple tool bins. 10.5" wide x 6.5" high x 16.25" long.
- Swivel Castors: 4 ea. I bought these 3" heavy-duty, locking swivel castors at Harbor Freight
- Bin Rack - back stop: 4 ea. - pine 0.5" x 1" x 14.25" (made from planed pallet wood)
- Bin Rack - rails: 8 ea. pine 0.5" x 1" x 21" (made from planed pallet wood)
- Top and Bottom Depth Structure: 10 ea. 2x4's (1.5" x 3.75" actual) x 21" long
- Base blocks: 4 ea. 2x4's (1.5" x 3.75" actual) x 3.75" long - for mounting the castors
- Top and Bottom cover: 2 ea. 1/2" plywood 24" x 96" (8 feet)
- Top and Bottom Width Structure: 4 ea. 2x4's (1.5" x 3.75" actual) x 96" (8 feet) long
- Work surface Center: 3/4" White thermally-fused melamine coated particle board 24" x 24"
- Work Surface Right: 3/4" White thermally-fused melamine coated particle board 24" x 23"
- Work Surface Center: 3/4" White thermally-fused melamine coated particle board 24" x 42"
- Two Drawer File Cabinet: (not shown above)
No, it's not a Leonardo da Vinci original, but I see how you might think so. |
* All rights reserved - AZ DIY Guy's Projects: . I hereby give license to individuals to build this bench for their own use. My design, plans, images, and model and may not be used for profit without my express permission. This means you Ted's Woodworking Plans.
AZ DIY Girl?
Gracie knows that projects, even crafting projects, get done in the workshop. I guess this includes the space a few feet in the door, right in the traffic path. Evidently, she does not think workshop etiquette requires any cleanup before returning to the family room to snuggle on the couch and that leaving her trip-hazard strewn minefield is A-OK.
My pint-sized worker had gotten into the wood scrap bin and pulled rocks from her toy pickup truck in the corner. She added some styrofoam, twigs, crayons, about 1.25 miles of frosted tape, and finally, the coup-de-grâce, a sack of acorns collected from the park.
The competition |
Power Tool Storage
I picked some choice specimens from the scrap pile and used the illustrious Kreg Jig Jr. to screw a sub-shelf together. (Honestly, I look for excuses to make Kreg Jig Projects) I made it shallower than the shelf-pin holes so I could hang the blade-guard of the circular saw below its edge and still get the door shut. It's a better use of vertical space.
The routers are upside down to protect the bits that are set juuuuuuust right. |
Installing an LED Miter Saw Worklight
This is the contents of the DeWalt DWS7085 Heavy Duty Miter Saw LED Worklight System. It includes a switch assembly, a LED assembly, a T-20 Torx tipped Allen wrench, and an instruction manual.
The manual is short and sweet; it's illustrated and easy to follow. I gave it a quick preview and could tell this was going to be a simple operation. I briefly considered following the French instructions, but decided to use English, since I am admittedly, completely clueless about French.
Working with the unit unplugged, you start with removing a couple of the Torx head screws to open an access point located on the top of the saw, just back from the main trigger / handle. The access cover gets discarded (or squirreled away forever, if your a pack-rat like me). Save the screws.
I locked the saw in the down position to make it easy to reach.
With the access cover off, there are two wiring connectors tucked in the cavity. It's an interesting testament to DeWalt quality that the cavity is totally enclosed; I had expected to see the electronic and mechanical guts of the saw visible when I removed part of the outer shell. The cavity was clean and sawdust free. This is obviously designed for easy consumer access for upgrades.
The switch assembly, termed the "Worklight Power Supply (WPS)" was straight forward. The two wiring connectors snap into their respective mates. The connectors only fit in their proper locations and configuration, so even a knucklehead like me couldn't screw it up.
It takes a little fiddling to make sure they are tucked properly in the cavity and the wires don't get pinched. The WPS fits perfectly where the access cover once was.
Next it's time to remove a black plastic thingie (a scientific term)that sits just above the leading edge of the blade, inside the blade guard. I raised the saw to the open position.
Again, using the supplied T-20 Torx wrench, I removed the screws holding it, two on each side. The two on the right and the one top left are easy to access from the basic, open position.
The forth screw is accessible by raising the blade guard. All four screws are easy to get out.
Two of mine were also very easy to drop, ricocheting off the floor to hide under and behind nearby stuff. I wonder how DeWalt engineered them to do that. They must have known would be time for me to take a stretch break and crawl around on the floor with my butt in the air, cheek pressed against the concrete looking for hiding screws.
The black plastic cover ("thingie") is fairly easy to wiggle out from behind the blade guard. There is another wiring connector tucked into it. Again, I squirreled the part away for the future. The directions state that it is unsafe to run the saw without either this cover or the work light installed, or risk "...serious personal injury". Good tip. They also warn you not touch the sharp point of the blade with fingers or hands, again at the risk of "...serious personal injury". That seems a bit more obvious. No warning about jamming my thumb in my left eye though.
The cast metal work light assembly slips on easy enough. First, there is another simple wiring clip connection to make, followed by tucking the wires neatly inside, again without pinching them.
The four T-20 Torx screws taken out earlier (and found hiding under a tricycle) are replaced in the same way they were taken out. A quick test to make sure the blade guard moves easily, and surgery is complete Doctor!
The whole operation took about ten leisurely minutes, including the dropped screws and an interruption from a pint-sized visitor wanting Daddy to whip up some chocolate milk. It was not a serious challenge (the worklight or the chocolate milk); it was a pleasure to install. I suspect anyone that knows "righty-tighty / lefty-loosey" can handle it without sweat. If you see this as a difficult procedure, I submit that you stay away from a tool that includes a 12" carbide-tipped blade, that spins at high RPM.
I'll review this unit soon, when I get a chance to make some sawdust, but I couldn't resist setting the mood in the ole workshop before shutting down for the night:
Good night sweet prince. May you dream of large boards. |
UPDATE: Check out that sweet shadow line! I'm loving this thing!
Finally: A good comparison of photography with a DSLR camera instead of a camera phone. |
Inexpensive Foot Pedal Switch for Dust Collection
Of course I bought the wrong one, not paying attention. I bought the Momentary Power Foot Switch (#96619) rather than the Power Maintained Foot Switch (#96618) that I would have preferred. The difference is that the "momentary" pedal only switches on while your foot is on it, not good for table-saw work, while the "maintained" pedal clicks on and stays on until step on it again.
This sucks! |
Building a Miter Saw Bench - Economical but Beefy!
This is my easy-to-build, miter saw work bench made from 2x4's. It's a big beast!
Read MoreReview: Kreg Jig Jr.
Reviewing the Kreg R3 JR. pocket hole jig. Simply awesome!
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